Lockout & Tagout

Lockout & Tagout procedure shall be implemented to provide a safe method of work within all areas of operations whenever any service or maintenance on any piece of equipment, machine or system, or where unexpected movement, start up or release of stored energy, hazardous process or product could cause injury to personnel, damage to machinery or adverse effect to the environment

Table of Contents

1.0 INTERNAL CONTROLS

2.0 VALIDATION

3.0 EMPLOYEE RESPONSIBILITIES

4.0 APPROVAL

5.0 PURPOSE

6.0 SCOPE

6.1 Definitions

6.2 Isolation

6.3 Lockout

6.4 Multi-Hasp

6.5 First On & Last Off

6.6 Tagging

6.7 Authorised (Isolation) Person

6.8 Operating Party

6.9 Performing Party

6.10 Affected Persons

6.11 Procedure

6.12 Preparation

6.13 Carrying Out Isolation

6.14 Electrical Isolation

6.15 Process Isolation

6.16 Other Types Of Isolations

6.17 Implementing A Lockout

6.18 General Lockout Requirements

7.0 IMPLEMENTING A TAGGING SYSTEM

8.0 VERIFICATION OF ISOLATION, LOCKOUT & TAGGING

9.0 REMOVING A LOCKOUT

10.0 REMOVING TAGS

11.0 DE-ISOLATION

12.0 TESTING OF EQUIPMENT

13.0 DEVIATION

14.0 TRAINING

15.0 AUDITING

16.0 APPENDICES

17.0 REFERENCE DOCUMENTS & AUTHORITATIVE DEFINITIONS

18.0 REFERENCE DOCUMENTS

19.0 AUTHORITATIVE DEFINITIONS

20.0 TYPICAL MULTI HASP LOCKOUT DEVICE

21.0 TYPICAL (DOUBLE SIDED) TWO PART TAG

22.0 TYPICAL CAUTION TAGS

23.0 ELECTRICAL ISOLATION/DE-ISOLATION FLOW CHART

23.1 Non-Electrical Isolation/De-Isolation Flow Chart

23.2 Deviation Request Form

24.0 TYPICAL MARKED UP P&ID